Why Choose the GlueLess® Innerspring Assembler?
Lighter. Greener. Smarter. $$ Saver.
Texas Pocket Springs has a revolutionary way to produce a totally-recyclable QUADCOIL® mattress with glueless technology.
Glue elimination renders the innerspring totally recyclable
Reduced shipping costs
No glue reduces the weight of the unit by up to 3 lbs which will also reduce mattress shipping costs
Efficient component replacement
Modular engineering provides an efficient interchange for component replacement
Reduced labor cost
With full automation
More stable innerspring
Uniform bonding produces a more durable innerspring with increased stablity and more even surfaces
Increased unit production
Very little machine downtime delivers a higher yield for mattress production
The GlueLess® Innerspring Assembler is the first of its kind to produce an innerspring without the use of glue. The innerspring that is produced was initially independently tested and shown to have superior stability and longevity when compared to glued products.
Not only has the technology demonstrated excellent reliability with virtually no downtime, but the cost savings are significant—up to $10/innerspring by eliminating glue, reduced labor costs through automation, and lower shipping costs by reducing the weight by 5 pounds/innerspring. Modular engineering provides timely interchange of parts, and eliminating glue renders the innerspring totally recyclable. This whole process produces 25 Queen Size units an hour.
Main advantages of the GlueLess® unit:
Below are additional facts about the GlueLess® Innerspring Assembler and its impact on the industry:
The following patents protect the GlueLess® Innerspring Assembler and technology:
United States Patents
US Patent 10376983 August 13th, 2019
US Patent 9821403 November 21st, 2017
US Patent 9427093 August 30th, 2016
US Patent 9427092 August 30th, 2016
US Patent 9321625 April 26th, 2016
US Patent 9221671 December 29th, 2015
US Patent 9221670 December 29th, 2015
US Patent 9126822 September 8th, 2015
US Patent 9126821 September 8th, 2015
EP 2916690 B1 March 15th, 2017
CN 105007780 B November 30th, 2018